Capabilities

Current Capabilities

A series of critical and fully certified special processes are available in house, making Digicon a unique supplier with low logistics requirements. Our experience in developing special processes allows us to analyze and establish new processes as required by our clients.


Special Processes

Since it’s inception in 2001, the aeronautical division has been constantly developing new processes and investing in new equipment, production resources, layouts and personnel training. Additional investments are also made to improve quality and reduce non-conforming production parts, thereby improving services to our clients with the added advantage of becoming a more competitive supplier.




A new and modern plating facility guarantees adherence to surface treatment specifications.


In-house special process:

 

Surface Treatment
Chrome plating per QQ-C-320B (AMS2640). Thick and Thin.
Electroless Nickel plating per MIL-C-26074.
Anodization per MIL-A-8625:
Chromic type I.
Sulphuric type II.
Stainless steel Passivation per  QQ-P-35 (AMS2700).
Aluminum Conversion coating per MIL-C-5541.
Solid film lubricant application per customers spec.
HVOF coating (under development with third party).
Heat treatment capabilities:
PH steels Heat treatment per MIL-H-6875 (AMSH6875).
Cobalt alloys aging.
Nickel alloys aging.
Quality capabilities
2 fully automated 3 axis CMM.
1 manual 3 axis CMM.
1 in-process probe for machining center.
2 profile projector.
1 magnetic particle non-destructive tester - ASTM E1444 (level III and level II personnel qualified).
1 fluorescent particle non-destructive tester - ASMT E1417 (level III and level II personel qualified).
1 salt spray tester.
1 electronic surface roughness tester.
1 rockwell and vickers hardness tester.
Full set of manual gages (calipers, micrometers, height gages, surface plates, bore gages, indicators, V-blocks etc.).
ISO 9001:2000 company wide certification since 1995.
AS 9100 since 2005.
Designated Quality Representative - 2 qualified technicians.
Quality Clinic process for treatment of non-conformances  and continuous improvement.
Surface Treatment:

• Chrome plating per QQ-C-320B (AMS2640). Thick and Thin.
• Electroless Nickel plating per MIL-C-26074.
• Anodization per MIL-A-8625:
• Chromic type I.
• Sulphuric type II.
• Stainless steel Passivation per  QQ-P-35 (AMS2700).
• Aluminum Conversion coating per MIL-C-5541.
• Solid film lubricant application per customers spec.
• HVOF coating (under development with third party).

Heat treatment capabilities:

• PH steels Heat treatment per MIL-H-6875 (AMSH6875).
• Cobalt alloys aging.
• Nickel alloys aging. 

Assured Quality:

• 2 fully automated
• 3 axis CMM.
• 1 manual
• 3 axis CMM.
• 1 in-process probe for machining center.
• 2 profile projector.
• 1 magnetic particle non-destructive tester - ASTM E1444 (level III and level II personnel qualified).
• 1 fluorescent particle non-destructive tester - ASMT E1417 (level III and level II personel qualified).
• 1 salt spray tester. 
• 1 electronic surface roughness tester.
• 1 rockwell and vickers hardness tester.
• Full set of manual gages (calipers, micrometers, height gages, surface plates, bore gages, indicators, V-blocks etc.).
• ISO 9001:2000 company wide certification since 1995.
• AS 9100 since 2005.
• Designated Quality Representative - 2 qualified technicians.
• Quality Clinic process for treatment of non-conformances and continuous improvement.